Pump and piping networks are widely used in process industries and many other workplaces to transport liquid between different equipment and locations. It is critical to have reliable pumps and a piping network to ensure smooth operations.
Pump and piping networks are widely used in process industries and many other workplaces to transport liquid between different equipment and locations. It is critical to have reliable pumps and a piping network to ensure smooth operations.
In the meantime, the pump system contributes a very big part to the utility cost. It is important to design and operate an optimal pump and piping network to run at their best efficiency points. Principle-based design, sizing, and selection process will ensure an efficient, lower-cost, and more reliable pump and piping system which requires less maintenance.
This intensive course is targeted to energy professionals who have pre-requisite knowledge and work experience in energy efficiency technologies and aspire to upskill their competency in pump and piping systems.
The main objectives of this 40-hour training programme are to enable participants:
To gain in-depth knowledge of the theory and working principles of the pump and piping systems for various applications
To gain an enhanced understanding of systems vs component approach to optimise the energy efficiency of pumping systems
To be familiar with current and emerging energy-efficient pump and piping systems
To design energy-efficient pump and piping systems through theory-based calculations, and the appropriate sizing and selection process
To identify baseline energy performance of pump and piping systems, gain practical experience and self-confidence in performance evaluation and energy audit of pump and piping system, through hands-on authentic pump and piping systems
To recommend and implement energy efficiency improvement measures after conducting energy audits
What You Will Learn
Flow Mechanics and Piping Network
Liquid properties and transport
Fluid statics and kinematics
Pressure meters
Level meters
Energy equation in flow system
Flow meters
Valves and fittings
Friction loss factors
Friction loss calculation in pipe and fittings
Pipe materials and economical diameter
Pipe system curve and calculation
Complex piping network: series flow, parallel flow, circulation flow
Pipe network design
Pipe and Instrumentation Diagram (P&ID)
Pump Types, Performance, Design, and Control
Positive displacement pumps
Centrifugal pumps
Pump performance curves
Pump power calculation
Pump efficiency
NPSH and pump cavitation
Pump and piping system design
Pump selection
Pump sizing
Pump and piping system installation
System operation point
System flowrate control and energy-saving opportunities: Control valves, bypass control; and variable speed control
Using commercial software for pump and piping system
Pump and Piping System Installation and Operation
Installation work of pump systems
Commissioning and testing
System cleaning and pretreatment
Pump installation mistakes
System leaks
Common pump system problems
Operation and maintenance issues
System corrosion and fouling
Electrical requirements for pump system
Electric motors
Pump drive coupling options
Understanding the effects of power system harmonics from inverter-controlled variable speed pump systems
Pump and piping network monitoring, monitoring the pressure and flowrate
Monitoring the drive motor, vibration monitoring, monitoring of filter
Measurement and Verification of Pump and Piping Systems
Measurement and verification to be conducted on the authentic pump and piping systems using the relevant instrument, with the understanding of its capabilities and limitations
Suitable measurement locations in the piping system, valves, fittings, pump specs and performance curves
Flowrate, pressure, power measurement, inspection and assessment of pump and piping system, control system/control room
Data Analysis and Preparation of Assessment Report
Calculate system curve
Calculate operation point
Pump power and efficiency
Evaluation, conclusion and recommendation
Assessment report (comprising baseline energy performance and energy efficiency improvement measures)
Singapore Institute of Technology (SIT) is Singapore’s University of Applied Learning, offering applied degree programmes targeted at growth sectors of the economy. With a mission to nurture and develop individuals who impact society in meaningful ways, SIT aims to be a leader in innovative learning by integrating learning, industry, and community.
The university’s unique pedagogy integrates work and study by incorporating applied research for students to work on real industry problems and creating solutions that meet industry needs. SIT also advocates the work-learn continuum, which places an emphasis on upskilling and lifelong learning.
Spread across six campuses, and partnered with nine reputable overseas universities, SIT offers a curriculum that blends innovation and expertise with applied research and practical experience.
Mission
To maximise the potential of our learners and to innovate with industry, through an integrated applied learning and research approach, so as to contribute to the economy and society.
Vision
SIT in 2024 is envisioned to be a key university in Singapore that lives and breathes industry, with its students and alumni (collectively called SITizens) being thinking tinkerers, lifelong learners and catalysts for transformation who care for the community and stay connected to SIT and their fellow SITizens
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